Large Gear Marker

The gear marker for the construction, mining, gas and oil industry

Challenge - Create a machine for the construction, mining, gas and oil industry for the marking of large gears. The platform must be shop hardened and capable of withstanding the weight of the product. It must also be robust enough to survive in the production environment.   Finally, software must be easy to use and the fixtures should be intuitive for the operator.
Solution- The solution the Monode engineers delivered exceeded the expectations of the challenge.  The following are some highlights:
  • Laser line indicator for easy set up
  • In-house fabricated power coated steel frame cart with adjustable height
  • Quick release fixturing
Results- The following was accomplished:
  • Gear marking GUI created and standardized for the most efficient user experience
  • Custom lighting installed to help the operator with part handling and setup
  • Standardizing the configuration management of this solution has led to multiple installations in the industry with the capability for each machine to serve as each other's hot swap back up
Gear-Marker-1-overview
Gear marking
Overall size
Overall size
Easy access outside controls
Easy access outside controls
Gear-Marker-4-Retractable-work-platform (1)
Retractable work platform
A black clamping fixture holding a large metal gear on a machine table
Quick release fixtures
Marking tooth by tooth
Marking tooth by tooth
Lighting off
Lighting off
Lighting on
Lighting on
Industrial dot peen marking machine in operation with a bright ring light over the marking head
Laser line indicator